*Manufacturing Process
Audits if the designed manufacturing process flow and control plans and FMEA are enforced and implemented and maintained.
Identifies the product requirements and process requirements are satisfied e.g. machine parameters.
Checks if applicable manufacturing documents are provided and checks if available in the workplace and at the point of inspection area.
Ensures that Important characteristics internally and specific to customers must be identified and complied to specifications.
Reviews manufacturing flow to determine root cause of quality problems/issues.
Identifies and recommends improvements to manufacturing process flow to eliminate quality issues.
Coordinates that corrective actions and preventive actions are transparent to all departments.
Guarantees that the start-up inspection e.g.First Piece Inspection validated before release to mass production and must be consciously emphasized to Quality inspectors and operators.
*Quality control and procedures
Reviews and analyzes the standard operational procedures and working practices/work instructions
Revises the operational procedures and working practices to conform with requirements and standards, e.g. PPE guidelines, MSDS, Chemical Handling
Designs quality control plan, procedures and work instructions
Implements quality control procedures and corrective actions.
Conducts technical and quality training as needed
Stops production if any non-conformities or suspect situation or product is discovered;
Reviews and gives product quality validation/approvals
*Auditing of Process, Product & Workstation
Implements Audits
Handles audits
Leads/managed improvement projects
*Reports preparation and data interpretation
Interprets production and quality data
Prepares Quality Control reports
Prepares Corrective and preventive action reports and feedback on quality issues.
*Calibration of Measuring Devices
Monitors calibration schedule
Ensures that tools/equipment are calibrated on time
*Customer and supplier coordination
Coordinates directly with supplier and customer for quality-related concerns and feedback.
Holds meetings with customers and suppliers to resolve quality issues
Implements corrective actions to contain and address customer complaints.
Monitors and coordinates with supplier on quality issues
Conducts onsite inspection at customer or supplier sites to check product conformance and testing support
*Quality, IATF, & Environmental Management System
Implements ISO 9001, IATF Quality Management system and EMS in his area of responsibility
Champions the implementation of quality systems
Acts as Document Control as assigned
Serves as Internal Auditor (if with certification)
*Core Tools Application (APQP,PPAP, FMEA, MSA, SPC)
- Prepares and submits PPAP documentations
*Data Mgt System (Solar System Application)
Corrects process sheets in coordination with the global support team (e.g., SWEET, Engineering, etc.)
Ensures the control of Uranus system-the push-pull process so that hold parts, suspected parts will not be delivered or mixed to good parts in the production line.
Checks the Incoming Inspection AQP system if religiously implemented
Monitors the changes of QSE system documentation and be able to fan out to concerns departments
Changes of standard customer specification based on google site Documentation R&D.
*Problem Solving Coordination (8D, 5 Why-Why, etc.)
Leads problem solving using tools like 8D, 5 Why-Why,etc.
